Model specification, parameters, data sources and limitations for Is carbon capture propping up dying industries?
Standard carbon accounting compares a captured plant to the same plant uncaptured. That is the right comparison only if the plant would have operated either way. Where capture revenue is what keeps a plant open, the correct counterfactual is the plant closing and its output being served from elsewhere.
λ is the fraction of each captured tonne that represents genuine abatement. For firms that would operate regardless, λ = 1 by construction. For propped firms it can fall well below 1, and below ρk = 1 − η it turns negative — capture becomes worse than closure, because it leaves the uncaptured residual where closure would have removed everything.
Public cost per real tonne is then simply the credit divided by λ.
The framework is closely related to the carbon-leakage literature, which measures the same quantity from the opposite direction. OECD work finds leakage offsets ~13% of domestic emission reductions in cement and steel; note that those estimates measure the marginal response to a carbon price rather than a plant closure, so they bundle ρ and k together and include demand destruction. Useful as a check that ρ < 1 in reality, not as a direct estimate of k.
The derivation assumes all of a closed plant's output is re-served elsewhere. Four reasons for holding it there:
At ρ = 0, λ = (η−1)/η = −0.111 for any k. But the sign flip requires ρk < 0.10, so replacement would have to fall below ~18% for market pulp — implausible, which bounds the downside.
| ρ | Coal (k=0.42) | Market pulp (k=0.85) |
|---|---|---|
| 1.00 (base) | $239 | $102 |
| 0.90 | $275 | $113 |
| 0.80 | $324 | $127 |
| 0.70 | $396 | $145 |
Holding ρ = 1 understates propping cost by roughly 30–60% at the pessimistic end.
These began as judgement. Grounding them in the literature changed the argument materially, and in two cases reversed it.
| Sector | k | λ | Basis |
|---|---|---|---|
| Pulp & Paper (market pulp / printing) | 0.85 | 0.83 | REVISED UP from 0.55 (judgement) to 0.85. Two findings overturned the original reasoning. (i) Recycled vs virgin kraft intensity is ~0.80, not the much lower ratio assumed: kraft 508 vs recycled 408 k… |
| Pulp & Paper (containerboard) | 0.88 | 0.87 | REVISED UP from 0.70. Same evidence base as market pulp; containerboard survivors are on average newer, so a small discount is retained.… |
| Corn Ethanol | 0.95 | 0.94 | REVISED UP from 0.85. The marginal gallon is replaced by another corn ethanol plant of similar vintage and process, and RFS volume mandates hold demand close to fixed, so k should sit near 1.0. The ea… |
| Gas Processing | 1.00 | 1.00 | STRUCTURAL, not estimated. CO2 is a separation by-product; the gas is produced regardless and the CO2 is vented rather than captured. k = 1 by construction.… |
| Ammonia / Blue Hydrogen | 1.15 | 1.17 | Replacement is imported grey ammonia, disproportionately from coal-gasification capacity in China at roughly 2x the intensity of gas-based SMR, or from gas-advantaged regions at parity. Weighted towar… |
| Cement | 0.88 | 0.87 | REVISED DOWN from 1.05 (judgement). US cement carbon intensity ran roughly 20% ABOVE the rest-of-world average in 2019 [EPA cement carbon intensities fact sheet; Carbon Brief], so imported cement from… |
| Steel (DRI / EAF) | 1.57 | 1.63 | REVISED UP from 1.20. BF-BOF runs ~2.2 tCO2/t crude steel against ~1.4 for gas-based DRI-EAF [IEEFA steel fact sheet; SteelWatch], giving a ratio of ~1.57. Displaced US DRI-EAF output replaced by BF-B… |
| Refining | 1.00 | 1.00 | Global product market; closed US capacity replaced by comparable foreign refining. Unchanged, still weakly grounded.… |
| Power — existing coal | 0.42 | 0.36 | CONFIRMED at ~0.42. Coal generation runs ~0.95-1.0 tCO2/MWh against ~0.40 for CCGT, and coal retirements are displaced primarily by increased dispatch from existing gas plants rather than new build [N… |
| Power — existing gas (merchant) | 0.85 | 0.83 | Replacement is a mix of new efficient CCGT and firmed renewables. Revised up slightly; still weakly grounded.… |
| Power — new build, data-center load | 1.00 | 1.00 | STRUCTURAL. ~101 GW of behind-the-meter gas announced for data centers, 57 GW with equipment orders placed. The plant is built with or without capture; capture only changes its intensity. lambda = 1 b… |
| Direct Air Capture | 1.00 | 1.00 | STRUCTURAL. No host facility. Additionality definitional; cost is the binding issue, not distortion.… |
Each project is scored on a Counterfactual Viability Index — the estimated probability its host is still operating in 2035 with no capture revenue — from three weighted components: sector demand trajectory (40%), host operating margin excluding capture revenue (40%), and new-build versus retrofit (20%). Below 0.45 is propping, above 0.62 greening, between them contested.
This is a prior, not an estimate, and it is the weakest construct in the analysis. It is why the article leads with the cost table, which requires no classification at all.
The obvious fix — fitting a facility-survival model on the full universe of US plants in these sectors and predicting onto the capture hosts — was considered and rejected on three grounds:
The result would be standard errors resting on a contaminated control group. A labelled prior is more honest than false precision.
Levelised cost of CO₂ captured splits into an annualised capital charge and cash operating cost:
At 9% WACC over 20 years with an 0.85 capacity factor, CRF = 0.1095. Cash operating cost runs 35–55% of levelised depending on configuration: high-purity streams are capital-light because capture is compression and dehydration on a separation that already exists, while dilute flue gas and direct air capture are capital-dominated.
An important caveat on the capital figures. The sourced quantity is levelised cost. Cash cost was set as an assumed share of it and capital intensity derived by inversion — so the capital numbers carry no independent information and should not be cited as measured project capex. They do land near the two publicly observable figures (cement ~$559/tpa against Heidelberg Mitchell's roughly $500; DAC ~$2,774/tpa against Stratos's roughly $2,600), but those were checks, not inputs.
The two tests that follow from the split: financing requires clearing full levelised cost; continuing to operate requires clearing cash cost only, because capital is sunk. That gap produces the 30% / 69% repeal asymmetry in the article.
40 project or aggregate line items, 85.2 Mtpa of live announced US capture capacity. Compiled from company disclosures, SEC filings, DOE programme documentation, the IEA CCUS projects database and the Global CCS Institute's 2025 status report. Aggregate rows are used where a sector has many small or unnamed proposals.
| Project | Sector | Status | Mtpa | Conf. |
|---|---|---|---|---|
| Summit Midwest Carbon Express (27 plants) | Corn Ethanol | Early Dev | 8.00 | Low |
| Shute Creek | Gas Processing | Operating | 7.00 | High |
| ExxonMobil Baytown Blue Hydrogen | Ammonia / Blue Hydrogen | Advanced Dev | 7.00 | Low |
| Additional announced gas+CCS for DC load (aggregat | Power — new build, data-ce | Early Dev | 6.00 | Low |
| Century Plant | Gas Processing | Operating | 5.00 | High |
| Air Products Louisiana Clean Energy Complex | Ammonia / Blue Hydrogen | Construction | 5.00 | Med |
| Project Tundra (Milton R. Young) | Power — existing coal | Early Dev | 4.00 | Low |
| Great Plains Synfuels | Ammonia / Blue Hydrogen | Operating | 3.00 | Med |
| Prairie State / other coal retrofits (aggregate) | Power — existing coal | Early Dev | 3.00 | Low |
| NextEra / ExxonMobil 1.2 GW gas + CCS | Power — new build, data-ce | Advanced Dev | 2.50 | Med |
| Chevron West Texas power campus (CCS-ready) | Power — new build, data-ce | Advanced Dev | 2.50 | Low |
| Other announced US cement CCS (aggregate) | Cement | Early Dev | 2.50 | Low |
| CF Blue Point JV | Ammonia / Blue Hydrogen | Construction | 2.30 | Med |
| Tallgrass Trailblazer ethanol cluster | Corn Ethanol | Advanced Dev | 2.00 | Low |
| CF Industries Donaldsonville | Ammonia / Blue Hydrogen | Operating | 2.00 | High |
| Calpine Baytown Energy Center CCS | Power — new build, data-ce | Advanced Dev | 2.00 | Med |
| Heidelberg Materials Mitchell | Cement | Early Dev | 2.00 | Med |
| Refinery hydrogen unit capture (aggregate) | Refining | Early Dev | 2.00 | Low |
| Nutrien Geismar Clean Ammonia | Ammonia / Blue Hydrogen | Early Dev | 1.80 | Low |
| Wabash Valley Resources | Ammonia / Blue Hydrogen | Construction | 1.65 | Med |
| Broadwing Energy (LSB site) | Power — new build, data-ce | Advanced Dev | 1.60 | Low |
| Calpine Sutter CCS | Power — existing gas (merc | Cancelled-Paused | 1.60 | High |
| CO280 / partner mill portfolio (aggregate) | Pulp & Paper (containerboa | Early Dev | 1.50 | Low |
| Market-pulp mill BECCS proposals (aggregate) | Pulp & Paper (market pulp | Early Dev | 1.50 | Low |
| Petra Nova (WA Parish Unit 8) | Power — existing coal | Operating | 1.40 | Med |
| ADM Decatur CCS | Corn Ethanol | Operating | 1.00 | Med |
| Lake Charles Methanol / blue product cluster | Ammonia / Blue Hydrogen | Early Dev | 1.00 | Low |
| Project Cypress | Direct Air Capture | Cancelled-Paused | 1.00 | Med |
| Lost Cabin | Gas Processing | Operating | 0.90 | Med |
| Coffeyville Gasification | Ammonia / Blue Hydrogen | Operating | 0.90 | Med |
| Nucor / ExxonMobil DRI CCS | Steel (DRI / EAF) | Advanced Dev | 0.80 | Med |
| Enid Fertilizer | Ammonia / Blue Hydrogen | Operating | 0.68 | Med |
| Terrell (Val Verde) | Gas Processing | Operating | 0.50 | High |
| Stratos | Direct Air Capture | Operating | 0.50 | Med |
| South Texas DAC Hub | Direct Air Capture | Early Dev | 0.50 | Low |
| CO280 Gulf Coast mill No.1 (Microsoft offtake) | Pulp & Paper (containerboa | Advanced Dev | 0.35 | Med |
| Arkalon | Corn Ethanol | Operating | 0.29 | Med |
| Blue Flint / Harvestone | Corn Ethanol | Operating | 0.20 | High |
| Red Trail Energy | Corn Ethanol | Operating | 0.18 | High |
| Bonanza Bioenergy | Corn Ethanol | Operating | 0.10 | Med |
Roughly 18 free parameters against 41 data rows. At that ratio the model is not estimating anything — it is a structured way of expressing priors, and the article leads with the cost table for that reason.
| Parameter | Held at | Priority | Direction of bias |
|---|---|---|---|
| ρ — replacement rate | 1.00 | HIGH | Understates propping cost. Range 0.60–1.00; across it propped-pulp runs $102–145, coal $239–396. |
| k — replacement intensity | literature-anchored | HIGH | Sourced but not estimated for this application. If k > 1 in pulp, the propping critique loses its foundation. |
| Classification weights | judgement | HIGH | Moving the propping threshold 0.45→0.50 takes the propping share from 14% to ~22%. |
| Non-45Q revenue | estimated | HIGH | Calibrated to observable market prices (LCFS, EOR, CDR offtake) but not measured per project. Drives every reservation price. |
| Cash share of levelised cost | 0.35–0.55 | MED | Governs the 30%/69% repeal wedge. Closable from NETL/IEAGHG reports in hours. |
| WACC by sector | 5%–17% | MED | Industry averages adjusted for financing structure. Indicative, not sourced to a dataset. Changes no participation decision. |
| Energy penalty | excluded | MED | Capture consumes 15–25% of host energy. Overstates abatement by ~5–15%. |
| Realised vs nameplate | nameplate | MED | Several operating plants run below design. Overstates abatement and subsidy. Cheapest available fix. |
| Credit accrual | host receives all | MED | In tolling structures the developer does. Overstates propping. |
| Storage permanence | assumed permanent | LOW | EOR tonnes raise a separate question about the crude produced. |
| Consumer surplus loss | excluded | LOW | If ρ < 1, closures raise prices — a welfare cost outside the abatement accounting. |
Three acknowledged omissions all bias the same way, toward overstating abatement: the energy penalty of capture, realised throughput versus nameplate, and storage permanence.
Five substantive corrections were made. Four moved the conclusion against the original thesis, which is the relevant fact when judging whether the remaining findings are motivated.
The clearest test: if k > 1 in pulp and paper — if closures are absorbed by higher-intensity imports rather than cleaner domestic survivors — then propping is carbon-leakage prevention rather than distortion, and the critique loses its economic foundation.
Four measurements would move the central estimates from assumption to evidence, in order of value per unit of effort:
k — pulp & paper
k — cement
k — steel
k — coal power
Leakage rates (context for rho*k)
45Q after OBBBA
DOE cancellations
Global CCS status
Project pipeline
US outlook
US projects
Gas + CCS for data centres
Behind-the-meter gas
Pulp and paper closures
Pulp and paper CCS
Ethanol CCS
Ethanol economics
Gasoline demand
Cement CCS
Power plant rules
Zombie firm theory
Policy durability
Not advice. Independent analysis published for discussion. Not investment, legal, tax or policy advice, and not a recommendation regarding any security, project or company named.
No affiliation. No commercial relationship with any project, developer, operator or agency named. Companies are discussed solely as public examples.
Model, not measurement. The central quantities are outputs of a model built on stated assumptions, several of which are judgement rather than estimates. Figures should not be cited as measured values.
Point-in-time. Project statuses, capacities and policy parameters reflect information available as of July 2026. Capture pipelines change rapidly and announced capacity routinely fails to materialise.