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Methodology

Model specification, parameters, data sources and limitations for Is carbon capture propping up dying industries?

Every section expands. Figures marked sourced carry a link; model output are computed; estimate are judgement.

The counterfactual model (λ)

Standard carbon accounting compares a captured plant to the same plant uncaptured. That is the right comparison only if the plant would have operated either way. Where capture revenue is what keeps a plant open, the correct counterfactual is the plant closing and its output being served from elsewhere.

λ = (ρk − 1 + η) / η

λ is the fraction of each captured tonne that represents genuine abatement. For firms that would operate regardless, λ = 1 by construction. For propped firms it can fall well below 1, and below ρk = 1 − η it turns negative — capture becomes worse than closure, because it leaves the uncaptured residual where closure would have removed everything.

Public cost per real tonne is then simply the credit divided by λ.

The framework is closely related to the carbon-leakage literature, which measures the same quantity from the opposite direction. OECD work finds leakage offsets ~13% of domestic emission reductions in cement and steel; note that those estimates measure the marginal response to a carbon price rather than a plant closure, so they bundle ρ and k together and include demand destruction. Useful as a check that ρ < 1 in reality, not as a direct estimate of k.

The ρ = 1 assumption

The derivation assumes all of a closed plant's output is re-served elsewhere. Four reasons for holding it there:

  • It is the assumption most favourable to the capture project, so every propping cost figure is a floor, not a central estimate.
  • It isolates the mechanism under test — the intensity of replacement, not its quantity.
  • It is close to correct where most contested tonnage sits: power (the grid must balance) and ethanol (RFS volume mandates fix demand by statute).
  • Any other value would be invented. No estimate exists.

At ρ = 0, λ = (η−1)/η = −0.111 for any k. But the sign flip requires ρk < 0.10, so replacement would have to fall below ~18% for market pulp — implausible, which bounds the downside.

ρCoal (k=0.42)Market pulp (k=0.85)
1.00 (base)$239$102
0.90$275$113
0.80$324$127
0.70$396$145

Holding ρ = 1 understates propping cost by roughly 30–60% at the pessimistic end.

Where the k values come from

These began as judgement. Grounding them in the literature changed the argument materially, and in two cases reversed it.

SectorkλBasis
Pulp & Paper (market pulp / printing)0.850.83REVISED UP from 0.55 (judgement) to 0.85. Two findings overturned the original reasoning. (i) Recycled vs virgin kraft intensity is ~0.80, not the much lower ratio assumed: kraft 508 vs recycled 408 k…
Pulp & Paper (containerboard)0.880.87REVISED UP from 0.70. Same evidence base as market pulp; containerboard survivors are on average newer, so a small discount is retained.…
Corn Ethanol0.950.94REVISED UP from 0.85. The marginal gallon is replaced by another corn ethanol plant of similar vintage and process, and RFS volume mandates hold demand close to fixed, so k should sit near 1.0. The ea…
Gas Processing1.001.00STRUCTURAL, not estimated. CO2 is a separation by-product; the gas is produced regardless and the CO2 is vented rather than captured. k = 1 by construction.…
Ammonia / Blue Hydrogen1.151.17Replacement is imported grey ammonia, disproportionately from coal-gasification capacity in China at roughly 2x the intensity of gas-based SMR, or from gas-advantaged regions at parity. Weighted towar…
Cement0.880.87REVISED DOWN from 1.05 (judgement). US cement carbon intensity ran roughly 20% ABOVE the rest-of-world average in 2019 [EPA cement carbon intensities fact sheet; Carbon Brief], so imported cement from…
Steel (DRI / EAF)1.571.63REVISED UP from 1.20. BF-BOF runs ~2.2 tCO2/t crude steel against ~1.4 for gas-based DRI-EAF [IEEFA steel fact sheet; SteelWatch], giving a ratio of ~1.57. Displaced US DRI-EAF output replaced by BF-B…
Refining1.001.00Global product market; closed US capacity replaced by comparable foreign refining. Unchanged, still weakly grounded.…
Power — existing coal0.420.36CONFIRMED at ~0.42. Coal generation runs ~0.95-1.0 tCO2/MWh against ~0.40 for CCGT, and coal retirements are displaced primarily by increased dispatch from existing gas plants rather than new build [N…
Power — existing gas (merchant)0.850.83Replacement is a mix of new efficient CCGT and firmed renewables. Revised up slightly; still weakly grounded.…
Power — new build, data-center load1.001.00STRUCTURAL. ~101 GW of behind-the-meter gas announced for data centers, 57 GW with equipment orders placed. The plant is built with or without capture; capture only changes its intensity. lambda = 1 b…
Direct Air Capture1.001.00STRUCTURAL. No host facility. Additionality definitional; cost is the binding issue, not distortion.…
Two reversals. Market pulp moved from an assumed 0.55 to 0.85 — recycled fibre is only ~20% cleaner than virgin kraft and mill age is a poor predictor of efficiency, so closures are not absorbed by materially cleaner supply. That largely dissolved the propping case in the sector this analysis was originally built around. Cement moved from 1.05 to 0.88 — US cement intensity runs ~20% above the world average, so imports are cleaner, which removes rather than supports the leakage-prevention defence.
Classifying firms, and why not a regression

Each project is scored on a Counterfactual Viability Index — the estimated probability its host is still operating in 2035 with no capture revenue — from three weighted components: sector demand trajectory (40%), host operating margin excluding capture revenue (40%), and new-build versus retrofit (20%). Below 0.45 is propping, above 0.62 greening, between them contested.

This is a prior, not an estimate, and it is the weakest construct in the analysis. It is why the article leads with the cost table, which requires no classification at all.

The obvious fix — fitting a facility-survival model on the full universe of US plants in these sectors and predicting onto the capture hosts — was considered and rejected on three grounds:

  1. Selection into capture is endogenous to survival. A plant about to close does not sign a twenty-year CO₂ offtake. Capture hosts are selected on viability, including on unobservables. A model fitted on the general population would under-predict their counterfactual survival and inflate the propping share — bias running in favour of this analysis's own argument.
  2. The control group is contaminated. If the credit keeps marginal plants supplying their markets, it depresses prices for competitors, so the hazard facing non-capture plants already embeds the effect of the policy existing. This is the mechanism Caballero, Hosoi and Kashyap identify in the zombie-lending literature.
  3. It is extrapolation. The quantity wanted is survival with no credit at all — off the support of the data since 2018 — in sectors undergoing structural transition.

The result would be standard errors resting on a contaminated control group. A labelled prior is more honest than false precision.

The cost stack

Levelised cost of CO₂ captured splits into an annualised capital charge and cash operating cost:

LCOC = K · CRF / CF + o CRF = w(1+w)ⁿ / ((1+w)ⁿ − 1)

At 9% WACC over 20 years with an 0.85 capacity factor, CRF = 0.1095. Cash operating cost runs 35–55% of levelised depending on configuration: high-purity streams are capital-light because capture is compression and dehydration on a separation that already exists, while dilute flue gas and direct air capture are capital-dominated.

An important caveat on the capital figures. The sourced quantity is levelised cost. Cash cost was set as an assumed share of it and capital intensity derived by inversion — so the capital numbers carry no independent information and should not be cited as measured project capex. They do land near the two publicly observable figures (cement ~$559/tpa against Heidelberg Mitchell's roughly $500; DAC ~$2,774/tpa against Stratos's roughly $2,600), but those were checks, not inputs.

The two tests that follow from the split: financing requires clearing full levelised cost; continuing to operate requires clearing cash cost only, because capital is sunk. That gap produces the 30% / 69% repeal asymmetry in the article.

The project inventory

40 project or aggregate line items, 85.2 Mtpa of live announced US capture capacity. Compiled from company disclosures, SEC filings, DOE programme documentation, the IEA CCUS projects database and the Global CCS Institute's 2025 status report. Aggregate rows are used where a sector has many small or unnamed proposals.

ProjectSectorStatusMtpaConf.
Summit Midwest Carbon Express (27 plants)Corn EthanolEarly Dev8.00Low
Shute CreekGas ProcessingOperating7.00High
ExxonMobil Baytown Blue HydrogenAmmonia / Blue HydrogenAdvanced Dev7.00Low
Additional announced gas+CCS for DC load (aggregatPower — new build, data-ceEarly Dev6.00Low
Century PlantGas ProcessingOperating5.00High
Air Products Louisiana Clean Energy ComplexAmmonia / Blue HydrogenConstruction5.00Med
Project Tundra (Milton R. Young)Power — existing coalEarly Dev4.00Low
Great Plains SynfuelsAmmonia / Blue HydrogenOperating3.00Med
Prairie State / other coal retrofits (aggregate)Power — existing coalEarly Dev3.00Low
NextEra / ExxonMobil 1.2 GW gas + CCSPower — new build, data-ceAdvanced Dev2.50Med
Chevron West Texas power campus (CCS-ready)Power — new build, data-ceAdvanced Dev2.50Low
Other announced US cement CCS (aggregate)CementEarly Dev2.50Low
CF Blue Point JVAmmonia / Blue HydrogenConstruction2.30Med
Tallgrass Trailblazer ethanol clusterCorn EthanolAdvanced Dev2.00Low
CF Industries DonaldsonvilleAmmonia / Blue HydrogenOperating2.00High
Calpine Baytown Energy Center CCSPower — new build, data-ceAdvanced Dev2.00Med
Heidelberg Materials MitchellCementEarly Dev2.00Med
Refinery hydrogen unit capture (aggregate)RefiningEarly Dev2.00Low
Nutrien Geismar Clean AmmoniaAmmonia / Blue HydrogenEarly Dev1.80Low
Wabash Valley ResourcesAmmonia / Blue HydrogenConstruction1.65Med
Broadwing Energy (LSB site)Power — new build, data-ceAdvanced Dev1.60Low
Calpine Sutter CCSPower — existing gas (mercCancelled-Paused1.60High
CO280 / partner mill portfolio (aggregate)Pulp & Paper (containerboaEarly Dev1.50Low
Market-pulp mill BECCS proposals (aggregate)Pulp & Paper (market pulp Early Dev1.50Low
Petra Nova (WA Parish Unit 8)Power — existing coalOperating1.40Med
ADM Decatur CCSCorn EthanolOperating1.00Med
Lake Charles Methanol / blue product clusterAmmonia / Blue HydrogenEarly Dev1.00Low
Project CypressDirect Air CaptureCancelled-Paused1.00Med
Lost CabinGas ProcessingOperating0.90Med
Coffeyville GasificationAmmonia / Blue HydrogenOperating0.90Med
Nucor / ExxonMobil DRI CCSSteel (DRI / EAF)Advanced Dev0.80Med
Enid FertilizerAmmonia / Blue HydrogenOperating0.68Med
Terrell (Val Verde)Gas ProcessingOperating0.50High
StratosDirect Air CaptureOperating0.50Med
South Texas DAC HubDirect Air CaptureEarly Dev0.50Low
CO280 Gulf Coast mill No.1 (Microsoft offtake)Pulp & Paper (containerboaAdvanced Dev0.35Med
ArkalonCorn EthanolOperating0.29Med
Blue Flint / HarvestoneCorn EthanolOperating0.20High
Red Trail EnergyCorn EthanolOperating0.18High
Bonanza BioenergyCorn EthanolOperating0.10Med
A curated best-effort inventory, not an audited registry. Announced capacity systematically overstates what gets built — of the 270+ US projects announced 2021–24 a large share will never reach financial close. Capacities are nameplate, and several operating plants have run materially below design.
Open parameters and limitations

Roughly 18 free parameters against 41 data rows. At that ratio the model is not estimating anything — it is a structured way of expressing priors, and the article leads with the cost table for that reason.

ParameterHeld atPriorityDirection of bias
ρ — replacement rate1.00HIGHUnderstates propping cost. Range 0.60–1.00; across it propped-pulp runs $102–145, coal $239–396.
k — replacement intensityliterature-anchoredHIGHSourced but not estimated for this application. If k > 1 in pulp, the propping critique loses its foundation.
Classification weightsjudgementHIGHMoving the propping threshold 0.45→0.50 takes the propping share from 14% to ~22%.
Non-45Q revenueestimatedHIGHCalibrated to observable market prices (LCFS, EOR, CDR offtake) but not measured per project. Drives every reservation price.
Cash share of levelised cost0.35–0.55MEDGoverns the 30%/69% repeal wedge. Closable from NETL/IEAGHG reports in hours.
WACC by sector5%–17%MEDIndustry averages adjusted for financing structure. Indicative, not sourced to a dataset. Changes no participation decision.
Energy penaltyexcludedMEDCapture consumes 15–25% of host energy. Overstates abatement by ~5–15%.
Realised vs nameplatenameplateMEDSeveral operating plants run below design. Overstates abatement and subsidy. Cheapest available fix.
Credit accrualhost receives allMEDIn tolling structures the developer does. Overstates propping.
Storage permanenceassumed permanentLOWEOR tonnes raise a separate question about the crude produced.
Consumer surplus lossexcludedLOWIf ρ < 1, closures raise prices — a welfare cost outside the abatement accounting.

Three acknowledged omissions all bias the same way, toward overstating abatement: the energy penalty of capture, realised throughput versus nameplate, and storage permanence.

What changed during the analysis

Five substantive corrections were made. Four moved the conclusion against the original thesis, which is the relevant fact when judging whether the remaining findings are motivated.

  • Cost concept. The first version shut plants when revenue fell below levelised cost — wrong test for a built asset, whose capital is sunk. Correcting it collapsed modelled stranding and relocated the damage to the investment decision.
  • Collinearity. The classification used five components, two of which were pure functions of the same new-build binary — 30% of weight on one variable counted twice.
  • Market pulp k. 0.55 → 0.85. Largely dissolved the propping case in the sector the analysis was built around.
  • Cement k. 1.05 → 0.88. Imports are cleaner than US production, removing the leakage-prevention defence.
  • Cost-of-capital claim. Tested and found null — financing terms change no participation decision.
What would falsify this

The clearest test: if k > 1 in pulp and paper — if closures are absorbed by higher-intensity imports rather than cleaner domestic survivors — then propping is carbon-leakage prevention rather than distortion, and the critique loses its economic foundation.

Four measurements would move the central estimates from assumption to evidence, in order of value per unit of effort:

  1. Realised versus nameplate volumes (hours) — EPA GHGRP publishes annual injected tonnes per facility.
  2. Capex/opex splits by configuration (hours) — NETL and IEAGHG reports; de-circularises the capital figures.
  3. Abandonment rate after loss of public support (one day) — the 24 DOE awards cancelled in May 2025.
  4. Replacement rate and intensity from closures (weeks) — event study on the 2024–26 pulp closure wave, ~6 Mt with documented dates; recovers ρ and k jointly.
Full source list

k — pulp & paper

k — cement

k — steel

k — coal power

Leakage rates (context for rho*k)

45Q after OBBBA

DOE cancellations

Global CCS status

Project pipeline

US outlook

US projects

Gas + CCS for data centres

Behind-the-meter gas

Pulp and paper closures

Pulp and paper CCS

Ethanol CCS

Ethanol economics

Gasoline demand

Cement CCS

Power plant rules

Zombie firm theory

Policy durability

Disclaimers

Not advice. Independent analysis published for discussion. Not investment, legal, tax or policy advice, and not a recommendation regarding any security, project or company named.

No affiliation. No commercial relationship with any project, developer, operator or agency named. Companies are discussed solely as public examples.

Model, not measurement. The central quantities are outputs of a model built on stated assumptions, several of which are judgement rather than estimates. Figures should not be cited as measured values.

Point-in-time. Project statuses, capacities and policy parameters reflect information available as of July 2026. Capture pipelines change rapidly and announced capacity routinely fails to materialise.